Manufacturers know that the management of their physical assets directly impacts their competitive edge and their bottom line costs. Many packaging manufacturing companies have large inventories of machinery that represent a loss while idle and warehoused, and a potential for cost saving and profit when redeployed effectively. Equipment Asset Management is an answer to these inefficiencies and lost investment dollars.
Equipment Asset Management is a comprehensive strategy directed toward achieving the greatest effectiveness and profitability from production and manufacturing equipment assets. It is a strategy for optimum utilization, acquisition, installation, and operation of equipment. Correctly implemented, Asset Management links equipment availability and capacity to operating needs while speeding implementation and minimizing costs.
Equipment Asset Management not only provides a means to reduce costs but also method for lowering financial risk in launching new lines. It can provide also provide accurate reporting demonstrating Sarbanes Oxley compliance. Well implemented Asset Management allows a company take a exisiting liabilitiy of the cost of unused equipment and turn it into a profitable generator.
The Equipment Asset Management process must be accomplished from the top down. With this in mind, the needs of the company will drive the plan and determine the deployment and allocation of resources. A good asset management program will provide the following to meet operational and financial objectives:
Operational Objectives: For processing and packaging lines, managing your rotating and reciprocating equipment effectively provides the agility and capacity to meet production demands.
§ Speeds Time to Production:
o Real time tracking and accurate reporting:
§ Provide complete and accurate information on equipment that is available and its location.
§ Provide a comprehensive information resource for manufacturing and engineering on the equipments’ current capabilities and requirements. This will include the engineering specifications necessary to make decisions on properly redeploying it such as capacities, speeds, condition, etc.
o Accurate timelines and project planning
§ Direct project teams or asset recovery teams to available equipment resources.
§ Create accurate plans for the transfer of plant equipment and inventory to the correct site.
§ Determine what needs to be procured to complete the manufacturing line and source other equipment and components.
§ Information and specifications provided for Pnuematics, Water, Utilities, and Electricity for a smooth installation process.
These should be managed and maintained via a web-based, database interface to reflect in real time accurate inventory information.
Financial Objectives: For results that can be shown in the bottom line, Equipment Asset Management provides a means to reduce costs and method for lowering financial risk in launching new lines. It also provides accurate reporting demonstrating Sarbanes Oxley compliance. Well implemented Asset Management allows a company take a exissiting liabilitiy of the cost of unused equipment and turn it into a profitable generator.
§ Lowers capital expenses by utilize and redeploying current assets
§ Provides current and as accurate as possible evaluation of equipment asset worth and ensures Sarbanes - Oxley compliance.
o Real time tracking and reporting of quality and value
o Accurate, onsite evaluation of inventory documented
These competencies combined with a technological and experienced support team provides a total solution for clients seeking multiple opportunities to optimize the value of their asset recovery and inventory management capabilities.
Methods that go beyond compliance to drive value.
- Evaluate and Inventory your idle equipment
- Market and Promote your idle equipment to your plants on a proprietary web site
- Save millions of dollars by redeploying your idle equipment
- Trade unused, idle equipment for productive, profit generating machinery
- Sell your idle equipment for the highest prices available
- Sarbanes - Oxley compliance