Tag: Performance

Intelligent Automation

A highly-fantasized process, automation can be as simple as auto-updating computer programs or as complicated as a packaging system of automatic equipment. Though automation has highly reduced time and labor when properly implemented, intelligent automation will help adapt to new technologies and innovations.

In effect, the goal of a smart and automatic packaging line is to optimize the production using multiple variables including computer vision, robots, or other artificial intelligence/technology, thus intelligent automation.

Take for example, a manufacturing robot can be programmed to efficiently perform unique tasks in different industries and in one or more patterns. In the confection industry, a pick and place robot may be used to package chocolates in a container while the same pick and place robot may be used to handle/sort parts in the automotive industry.

Compiling and analyzing information is another equally important part of intelligent automation. Smart automation systems, for instance, collect data and use it to learn, adapt, and increase the efficiency of a process. Companies, such as Audi and Volvo, for instance, are using big data, including map grids, to introduce self-driven vehicles in the future.

Some individuals maintain that there is data that implies that consumers want less variation and more consistency when it comes to certain products. In fact, I recently read a consumer complaint on twitter that highlighted a discrepancy on the amount of frosting on a Pop Tart: “I’VE NEVER IN MY LIFE BEEN SO DISRESPECTED. @PopTarts411”. Another consumer described faulty brushes: “So I got new @kyliecosmetics lip glosses…. SO disappointed in this product. That wand is unacceptable”.

Both consumers brought up two great concerns: Why are the same items different from one another? What happened to quality control?

Solution to those questions can be provided with the use of intelligent automation of packaging and processing equipment. At Frain, we can help you automate intelligently – and quickly – by enhancing your production/packaging performance and efficiency while at the same time ensuring product quality.

Our trusted integration service, automation machinery, and project delivery speed sets our customers apart from their competitors.

Machine Down

When, not if, your packaging machinery goes down, service technicians will normally check for wear and tear or damaged components first.

If after checking these items they’re not able to get the machine or line back up and running – you could very well be in a pickle.

Knowing that machinery will likely go down at some point, it’s good to have a backup plan already in place.

For example, every machine or packaging line Frain sells, rents or leases, automatically comes with a 6-month replacement parts warranty and our satisfaction guarantee.

Frain also offers field services for the machines we sell, rent, and lease.  If at any time after the warranty period your equipment needs service or replacement parts – we have your back.

We provide the support needed to decrease future failures and extend machine life with a personalized maintenance program.

Frain also provides an inspection report or performance consultation to indicate the failure, condition of your equipment, and required steps to get your machine up and running.

In the worst-case scenario, the machine may be down for good. Luckily, Frain has a vast equipment inventory that offers rental and non-rental units to get you back into production.

Avoid downtime, increase production, and have a backup plan with fast and reliable equipment service from Frain.

Click here to learn more.

Also Read: Three Steps to Longer Machinery Life

Three Steps to Longer Machinery Life

Although individual equipment requires different or specialized care, there are a few things everyone can do to extend the life of any machine. Below are three basic steps anyone can take to ensure optimum performance:

  • Keep equipment clean
    • Expect to get the most out of your machine by simply cleaning the equipment after every use. This hygienic step decreases overall machinery problems, and typically increases production and efficiency.
  • Lubricate machinery as needed
    • Get better results and higher quality products by lubricating the equipment and parts. Lubrication reduces friction that can cause oil/grease build up or contamination, and help prevent a temporary or complete breakdown.
  • Reduce exposure to water or moisture
    • In general, equipment should be protected from the weather and other elements that may damage the external and internal components of a machine. In particular, water and moisture will help machinery rust and decay before its time. If in storage, ensure equipment is stored properly and under the best possible conditions.

Following these easy steps will guarantee top performance of any machine, and extend its lifecycle. In the long run, cleanliness, lubrication, and water/moisture protection saves money and prevents unexpected breakdowns that can threaten production and the company’s bottom line.

Our Field Service team can help extend the life of your machinery with regular and preventative maintenance, training and support to reduce downtime, increase production, and more.

Click here to learn more.