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Unscrambling, sorting, and aligning are all terms that cover the separation and orientation of regular or jumbled masses of containers into a single file for subsequent packaging operations. Whenever containers are fed into the machine in bulk or packages on the line are accumulated, an unscrambler is usually needed to direct the flow of containers or packages into the conveyor line. The items in an unscrambler are kept moving by the movement of the belts, chains, or disks on which they are riding, and they are guided onto the appropriate lanes of the conveyor by guide rails and diverter gates. The containers may be fed in a continuous flow that is controlled by the ability of the conveyor to accept the incoming containers, or the flow can be controlled by sensors and switches that detect the need for the containers to open and close diverter gates as they are needed.
New England, Model NEH-48, automatic, stainless steel, bulk bottle unscrambler. Container size range: 5/8" to 6½" in Diameter; up to 8½" in Height. Equipped with a 58" long x 64" wide x 30" deep container hopper, 18" wide x 114" long cleated inclined feeder belt with 3" high cleats set on 12" centers, 48" sorting bowl, hook arm orientation wheel and belt container transfer system. Change parts required to accommodate size range. Speed dependant on materials application and machine configuration.
OAD: 72"L x 58"W x 80"H (Unscrambler)OAD: 102"L x 64"W x 127"H (Feeder)
Garvey, Model 4700, stainless steel, table top belt accumulation conveyor. Equipped with 6" wide x 92" long flat top Intralox product feed conveyor, (1) 18" wide x 63" long and (1) 24" wide x 63" long bi-directional accumulating belts which feed into the product conveyor. Mounted on a stainless steel base frame with height adjustable legs.
OAD: 110"L x 55"W x 40"H
Techne, Model T13001, stainless steel belt accumulation table. Equipped with (1) 31" wide x 64" long belt that is perpendicular to (1) 17½" wide x 43" long belt. Mounted on (10) adjustable legs with an infeed / discharge range of 35" to 40".
OAD: 91"L x 57"W x 43"H
Nercon, stainless steel, bi-directional table top belt accumulation conveyor. Equipped with 4½" wide x 100" long delrin plastic product feed conveyor and (2) 24" wide x 83" long bi-directional accumulating belts which feed into the product conveyor. Mounted on a stainless steel base frame with height adjustable legs and a pneumatic height adjustable cover with a clearance range of 3" to 6" and (4) lift up access doors.
OAD: 103"L x 77"W x 44"H
Garvey, Model 9700, stainless steel, bi-directional table top belt accumulation conveyor. Equipped with 6" wide x 130" long delrin plastic product feed conveyor and (4) 6" wide x 84" long bi-directional accumulating belts which feed into the product conveyor and variable speed controllers. Mounted on a stainless steel base frame with height adjustable legs.
OAD: 140"L x 56"W x 39"H
Omega Model 6D-RVP-11, automatic, floor level, rotary, vacuum pocket, bulk bottle unscrambler and orientator rated from 50 to 250 containers per minute – depending on materials and application. Container size range: 8oz to 1 gallon and capable of handling round, square, oval and f-style containers with proper change parts. Equipped with 95" long x 64" wide x 28" deep live bottom bulk bottle feed hopper, with 108" long x 20-1/2" wide incline cleated belt feeder with 4" high cleats on 12" centers, and 100" discharge height, 72" diameter low level sorting disc, with bottle level sensor to 28" OD rotary plate with 10-head vacuum bottle pick off stations, that orientates containers upright to 144" long x 4-1/2" wide product discharge conveyor with 36" long x 2" wide container side belt stabilizer. Remote control panel has A/B controller, with touch pad controller with readout and elevator, hopper, conveyor,side belt and pre-orientator counters, on board control panel with pre-orientator forward, retract, center, overload up / down and start, stop,reset, e-stop push button controls with bottle lift manual, auto, off switchpush button controls, integrated vacuum pump and interlock safety guarding. Mounted on base frame with height adjustable legs.
OAD:
Palace, Model P3H15, automatic, stainless steel, bulk plastic container unscrambler. Number of containers per minute – depending on materials and application. Container size range: smaller than 1 liter. Equipped with 28" long; 45" wide; 25" deep (7 ft³) bulk container feed hopper with 80" long x 12" wide cleated incline conveyor, with 3" high cleats on 12" centers. 36" diameter sorting bowl, star wheel sorting and interlocking safety guarding. Control panel with AB controller and variable speed dials for elevator, upper star wheel, lower star wheel and disc sorter.
OAD: 52"L x 60"W x 76"H (unscrambler)OAD: 80"L x 48"W x 103"H (feeder)
New England, Model NEHACL-60, stainless steel, bulk unscrambler. Container size range: 5/8" to 6½" in Diameter; up to 12" in height.Equipped with a 60" OD container sorting bowl, 20" rotary orientation wheel, hook arm container up ender, ionized air and vacuum container cleaner, soft belt container transfer system and safety cage. AB PLC with PanelView.
New England, Model H/E6036W, stainless steel bulk hopper / incline feeder. Equipped with 60" long x 60" wide x 34" deep product hopper, 36" wide x 36" long live bottom conveyor, 84" long x 36" wide white flex link conveyor with 4" high cleats on 12" centers, at 66" discharge.
Change parts required to accommodate size range.Speed dependent on materials, application and machine configuration.
OAD: 108"L x 73"W x 90"H (Unscrambler)OAD: 118"L x 60"W x 96"H (Feeder)
Automated Production Systems, stainless steel frame 75" wide x 250" long (5) belt accumulation table. Equipped with a 51" wide x 250" long (4) belt forward movement and discharge section and 24" wide x 209" long (1) belt return section. Adjustable guide rails and an in feed /discharge range of 41" – 45". Conveyors powered by (1) 2 hp and (2) 1 hp drives.
OAD: 260"L x 85"W x 50"H
Automated Production Systems, stainless steel frame 88½" wide x 257" long (12) belt multi-directional accumulation table. Equipped with a 16" wide x 72" long (3) belt in feed, 28½" wide x 257" long (7) belt forward movement section, 6" wide x 216" long (1) belt live transfer discharge section, 35" wide x 70" long horizontal live transfer section and 60" wide x 230" long return section. Adjustable guide rails and an in feed /discharge range of 40" – 45". Conveyors powered by (5) 1 hp drives.
OAD: 325"L x 127"W x 48"H
Omega Design, Model OS5-72, stainless steel, low profile, bulk plastic bottle unscrambler. Rated from 20 to 300 containers per minute – depending on materials and application. Container size range: 1oz to 1 gallon and capable of orienting round, square, rectangular, oval, tapered and f-style containers with proper change parts. Equipped with floor level 38" long x 58" wide x 24" deep stainless steel feed hopper with 52" long vertical travel and 96" long horizontal travel x 17" wide incline cleated feeder belt with 3" high cleats on 12" centers, 60" OD sorting bowl with a non scuffing nylon face, (3) spring loaded 1¼" wide belts: 18" long transfer belt, 48" long spacing / orientation belt and 32" long discharge belts. Control panel has variable speed dials, start and e-stop push button controls. Mounted on stainless steel base frame with lexan safety guarding.
OAD: 193"L x 77"W x 77"H
New England Model NEHHLP-72, bulk bottle unscrambler with number of containers per minute – depending on materials and application. Container size range: 3/4" to 8.5" in Diameter; up to 13" in Height. Equipped 72" long x 57" wide x 33" deep stainless steel bulk product hopper, 72" sorting bowl, air clean station, e-stop and safety guarding. Control panel has A/B CPU with panel view. Mounted on heavy duty base frame with safety guarding. Change parts required to accommodate size range.
OAD: 128" L x 30" W x 60" H Unscrambler 132" L x 60" W x 70" H Feed Hopper 78" L x 78" W x 32" H Disc Bowl
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