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Complete Line – The category for complete lines, or complete production lines or complete packaging lines, is somewhat misleading. The complete line category refers to a series of machines that are producing in sequence in a single production line. Because complete line machines are running together, the machines have been integrated to work with one another. However, Frain has extensive knowledge in regard to selecting and integrating individual machines into a complete line for an application. When creating a complete line for individual machines, careful attention must be paid to the transfer of product and packages from one machine and process to another machine and process. Frain has engineered services that are capable of integrating the various machines together into a complete line including the product and package transfers between machines and processes.
PMI, Complete, automatic, continuous motion, servo driven, horizontal cookie packaging line with number of cartons and product per minute – depending on material and application. Equipped with (2) right angle turn product in feed conveyors with 96" long x 2" wide belts, to (2) product transfer conveyors (1) 162" long and (1) 130" long with 7-1/2" wide belts and 9-1/2" long x 9-1/4" wide x 5" deep fixed product buckets, dual robotic (3) head with 10 suction cups each product pick n place machines. PMI Model FB-PK-HS-02311, automatic (4) chains adjustable, horizontal cartoner set on 15" centers with 2-1/4" high x 4-1/2" high lugs, 64" long automatic single belt blank carton magazine, (3) head rotary pic-n-place with top product hold down, barrel cam loader, Nordson ProBlue hot melt glue system, carton flap tuckers and closing belts, no-carton, no-fill and no-product, no-carton controls with side compression and discharge belts. Control panel has A/B controls and A/B swing arm controller with panel view and has start, stop, reset and e-stop push buttons with statis lights bars. All Mounted on heavy duty frames with interlock safety guarding and leveling legs.
Markem Lazer Coder Available At Additional Cost
OAD: 596" L x 112" W x 94" H Total Line
Cozzoli Model RFPC, complete, automatic, stainless steel, liquid filling, pluging, caping, pack-off and labeling line with number of containers per minute – depending on materials and application. All stainless steel construction. Line consists of: Cozzoli 36" OD disc unscrambler with feed table to 96" long x 3" wide plastic delron container conveyor with air blow cleaner and worm screw to star wheel in feed and discharge. Cozzoli Model RFPC monoblock filler, plugger, capper. Fill range up to: 120cc. Vial container size range: 13mm to 57mm OD x 32mm to 152mm in Height. Plugger size range: 8mm to 29mm. Cap size range: 8mm to 32mm. Maximum piston size up to: 120cc. (all with proper change parts). Equipped with (2) head PD filler. (8) head rotary plugger and cap feeder with feed bowls, (2) head screw capper to Cozzoli 36" disc accumulator. Remote control panel has A/B CPU with A/B panelview touch pad controller has main drive, plug and cap bowl, cap spin speed and vacuum control dials, with start, stop and e-stop push buttons controls. Newman Model NV2, inline, stainless steel, pressure sensetive wrap labeler. Label size: (3/8)" to 5½" in Length; (3/8)" to 4½" in Height. Label Roll: 12" OD on 2-1/2" core. Container size: (5/8)" to 6" OD. Equipped with 94" long x 4" wide plastic Delrin container conveyor, with spacer gating wheel, 12" OD label roll on 2-1/2" core and 1-1/4" OD label rewind spool, 4-1/2" wide stripper plate, 10" OD wrap applicator and compression drum and laser coder. Control panel has PLC controller, with A/B panelview touch pad controller and gating and multi-operator pack-off table. All mounted on stainless steel frames with leveling legs.
OAD: ___" L x ___" W x __" H
Moline Complete doughnut cutting, depositing, frying, cooling and sugar coating line with number of donuts per minute / hour – depending on type and size donut being run. Line consists of DCA stainless steel, 18 head donut dough cutter and depositor with dual dough hoppers, feeders and 18 cutting heads mounted over Moline direct gas fired, hot oil fryer with 230" long x 44" wide chamber has 40" of workable fry area, top and bottom roller conveyor sections with center in-line donut turner, modular exhaust hood that fits directly over fryer and pnuematically lowers and raises without ceiling supports. I J White (9)-tier, stainless steel, desending, spiral, ambient air cooling system with 30" wide total, 28" wide usable 1 x 1 stainless steel flex mesh product belt, has overall length of 640′ and effective cooling length of 582′ with 6" tier pitch and 11′ 10" product in feed and 6′ 10" product discharge heights. Moline continous, stainless steel, powdered, granulated or cinnamon sugar donut drum coating system has 24" ID x 88" long coating drum with 1" long x 1/2" wide inside perfs, 36" long in feed and 24" long discharge chutes and 10" OD end sugar recycle chute to stainless steel reclaim sugar bin with inner and outer paddles as well as 4" OD stainless steel bottom feed screw to 80" long incline cleated feeder with 6" wide belt and 1-1/2" high cleats set on 6" centers and cover. All mounted on stainless steel frames and have individual controllers.
5E4631AA PART OF THIS COMPLETE LINE.APV Baker Model 250/C8, Hard candy kitchen and depositing line rated from 50 to 405 kg’s of product per hour with outputs of 500 to 2,600 pieces per minute -depending on size, materials and applicaiton. Cooking kitchen consists of express dissolver with 300 liter stainless steel mixing vessel, 450 liter stainless steel kettle with 3 blade prop style agitation. APV Baker microfilm and turbofilm cooking systems with (2) zone plate and frame heat exchangers, lobe transfer pumps, vacuum system and control panel. Bran Luebbe color / flavoring additive mixing, metering and feeding system.
Depositing line consists of APV Baker model 250 split hopper, double row depositor with with dual split product hoppers (20) stainless steel pistons each side total of 40 per hopper capable of 10 to 65 strokes/minute at 40 pieces per stroke. APV Baker ambient cooling tunnel measuring 20′ Long x 48" Wide with control panel with A/B PLC.
Raque Model 4580 series, complete stainless steel, intermittent motion, tray denesting, filling, topping, and roll stock heat sealing line with number trays per minute – depending on materials, application and line configuration. Line consists of Raque (3) head reciprocating suction cup tray denester with 120" long workable x 24" wide (3) lane plastic flexlink tray conveyor sections with 3-1/2" long x 3/4" high lugs set on 10-3/4" centers, with (2) Raque topping dispenser on 93" long x 24" wide workable lugged conveyor section both with no tray / no fill sensors. Filled trays, are then conveyed to Raque (3) lane, roll stock, heat seal, die-knife cut sealer with 28" long film rolls on 1-1/2" cores roll stock film mandrels with 20′ long x 24" wide tray conveyor and (3) 9-1/4" long x 8-1/4" wide pnuematic pressure, heat sealing heads with die-knife cut-off and film scrap rewind. Control panel has CPU controls and control panel with digital display, on / off seal head switch and start, stop, e-stop push button controls. All mounted on heavy duty stainless steel frames.
OAD: 828" L x 60" W x 82" H
Adco Complete Tri Seal, servo driven, tray line consisting of Adco, Model AFCXS-30-2-SS automatic, dual head tray former and Adco Model 16B-60-SS, automatic hot melt glue tri-seal carton sealer rated from 5 to 30 cycles per minute with number of trays per minute – depending on materials and application Tray size range: 3" to 17" in Length; 4" to 8" in Width each head: 1" to 4.5" in Height. Capable of handling flat blank sizes up to 26" in Length and 11-1/2" in Width each head. Tray former has dual 24" long blank tray magazines, dual vacuum (3) suction cup recipicating pick-in-place, mechanical tray forming heads, no tray / no form photo eyes with Nordson hot melt glue unit and vacuum system. 64" long, servo driven, single chain lugged feed conveyor with 1½" high lugs set on 16" centers feeding to 12" wide x 128" long intralox table top product operator hand load conveyor into continuous motion, lugged, tri seal carton closer with 132" long lugged chain feed conveyor set on 24" centers has 2" wide x 2-1/2" high lugs with 90-degree tray rotation section to 74" long dual chain transport conveyor set on 24" centers with 60" long dual top flap and side flap closing and sealing conveyor with 22" long side compression section. Nordson hot melt glue and vacuum systems. Both have control panels with A/B controllers and touch pad controls. Mounted on heavy frames with leveling legs and cage style interlock safety guarding.
OAD: 132" L x 77" W x 94" H Tray Former 96" L x 89" W x 87" H Tri-Sealer 128" L x 20" W x 36" H Conveyor
356" L x 89" W x 94" H Total Together
Adco complete Tri Seal tray line consisting of Adco, Model AFCXS-50-1-WD automatic, single head tray former and Adco Model 16B-50-WD, hot melt glue tri-seal carton sealer rated from 5 to 30 cycles per minute with number of trays per minute – depending on materials and application. Tray size range: 3" to 17" in Length; 4" to 8" in Width: 3/4" to 4.5" in Height. Capable of handling flat blank sizes up to 26" in Length and 23" in Width. Tray former has 24" long blank tray magazine, dual vacuum suction cup recipicating pick-in-place, mechanical tray forming heads, no tray / no form photo eyes with Nordson hot melt glue unit and vacuum system. 48" long, servo driven, single chain lugged feed conveyor with 1½" high lugs set on 24" centers feeding to 11¾" wide x 124" long intralox table top product operator hand load conveyor into continuous motion, lugged, tri seal carton closer with 60" long dual lugged chain feed conveyor set on 24" centers has 2" wide x 2-1/2" high lugs with 90-degree tray rotation section, to 132" long dual chain transport conveyor set on 24" centers with 60" long dual top flap and side flap closing and sealing conveyor with 22" long side compression section and has Nordson hot melt glue and vacuum systems with seko gauges. Both have control panels with A/B controllers and touch pad controls. Mounted on heavy duty base frames with leveling legs and cage style interlock safety guarding.
Videojet Laser Coder Available At Additional Cost
OAD: 95" L x 77" W x 102" H Tray Former 132" L x 90" W x 74" H Tri-Sealer 175" L x 34" W x 57" H Conveyor
375" L x 100" W x 102" H Total Together
Complete food processing line with stainless steel contact parts put together by Loos Machine and Automation. System starts with a wagon tote dumper that discharges into an inclined screw conveyor. The inclined screw meters the product into an Urschel, Model 1700, reduction mill. Complete line system controlled with an AB PLC.
OAD: 321"L x 86"W x 113"H
MRM Elgin, complete paste filling, capping and labeling line with number of containers per minute – depending on materials and application. Line consist of MRM Model RPF-8 (8) head left to right rotary piston filler with fill range up to 35oz with accuracies of +/- 1/4 of 1% depending on product. Container: up to 5" OD x 12" high. 108" long x 3-1/4" wide container conveyor, with worm screw to star wheel in feed, 30" OD turret, with 7" x 6" container pedestals, (8) 4" ID x 7-1/2" pistons, and (8)1/2" OD nozzles set on 8" centers, bottom up fill, drip trough no container / no fill with Warren Rupp, dual chamber, stainless steel P/D diaphram pump. Resina Model S-30, single head chuck capper, cap size range: 13mm to 70mm and containers: up to 6" OD x 2-3/4 to13" in height with proper change parts. 102" long x 4-1/2" wide, stainless steel container conveyor, cap hopper with pin wheel sorter, cap chute, cap button and transfer shoe, double container belt grippers and single head tighting chuck. Tronics Model 3S3 P/S front, back and wrap, labeler. Label size: 1" to 8-1/2" high x 12" long and can handle up to 8" OD containers with 120" long x 7-1/2" wide plastic Delrin product in feed conveyor, 60" long x 1" wide top hold down conveyor, spacing wheel, aligning chains for container squaring, dual label heads with 9" high peeler plates and 16" long x 6" high side wrap conveyor. All mounted on frames with separate control panels.
Raque Model 4500 series, complete, stainless steel, tray denesting, filling, roll stock and heat sealing line with number trays per minute – depending on materials, application and line configeration. Line consists of: Raque Model 4504 tray denester with dual 36" long x 6" OD empty tray roller magazines, (2) head reciprocating pick-n-place, 120" long x 32" wide dual lane tray conveyor with fixed 6" OD pockets set on 8" centers, to 156" long x 32" wide dual lane feed conveyor to Raque Model 1284-12-1, dual head piston filler with 19" long x 18" wide x 20" deep stainless steel product hopper with fill range per application and proper change parts, currently set with dual 6" long x 2-1/2" ID pistons set on 8" centers with Model 1148-45-1liquid depositor product feed pump. Filled trays, then conveyed by 118" long x 32" wide dual lane transfer conveyor to Raque Model 4503-1 dual lane, roll stock, heat sealer and die cutter with 108" long x 32" wide dual lane in feed conveyor with dual 6" OD fixed pockets, dual film mandrels with 19" long film roll on 4" core and 9" long x 6" wide pnuematic pressure, heat sealer and die cut-off each lane, film rewind and 48" long x 32" discharge conveyor. Control panels have CPU controllers with touch screen controls and start, stop, e-stop push button and statis light bar. Mounted on stainless steel base frames with height adjustable legs and interlock safety guarding.
OAD: 552" L x 84" W x 80" H
Evergreen, complete monoblock, liquid pressure gravity, yogurt bottle filling, capping and cartoning line rated from 90 to 300 bottles and 20 to 50 wraparound cartons per minute – depending on materials, application and pack pattern. All stainless steel construction. Line consits of: MTC gaylord container dumper, Pace 75 cu ft bulk bottle bowl bowl with Pace Model Omniline M500SSD bulk bottle unscrambling system to Evergreen / Ave Technoligies Model NHMLKEFS, 32 head, rotary, concentrated sanitizing, rinse water system with CIP unit, mounted on separte skid (with the controls and circulating system to be connected to in house source). 32 head rotary, electronic flow metering filler with diaphram valves for accurate fills and 8 head rotary stainless steel chuck capper with magnetic clutches, external torque adjustment, cap sanitzer tunnel and cap feeder (currently set for a 38mm flat screw caps both set on 5" centers). Enclosed environment design, with interlock lexan guarding and chamber flooded with class 100 HEPA air and remote control panel with Allen Bradley controller. All mounted on heavy duty stainless steel frames.
DFE / KAAK, Sollich, Complete cookie and bar processing, sheeting and baking line with volumes, speeds and bake times per hour – depending on specific type and size of product being run. Line consists of Vurslag dual sigma blade mixer, APV Baker (3) roll rotary dough moulder with pre feeder, dough sheeter and 72" long dough slitter, metal detector, DFE (6) zone, 44 meter long x 1.8 meter wide, direct gas fired baking oven with metal band belt and (6) top mounted heat zone controllers, to guillotine cutter, then to carmel depositor with Sollich 10 meter cooling tunnel, to Sollich continuous flow top and bottom enrober with 84" long x 72" wide stainless steel mesh conveyor belt, Sollich 40 meter long x 1.8 meter wide thermoflow air cooling tunnel with neoprene belt and liquid air heat exchanger. All mounted on heavy duty frames.
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