Home » Fillers - Liquid Filling » Monoblock
Federal / Zalkin Model, 1200.00.036. 12-ZL-R, Automatic, cabinet style, stainless steel, left to right, servo driven, monoblock system with dual rotary cleaner, rinsers, 36 head rotary pressure gravity filler and 12 head rotary screw capper with top mounted HEPA filtration blower system. Rated from 50 to 300 containers per minute – depending on materials, application and machine configuration. Equipped with dual rinsers working in conjuction, rinser 1 for sanitizing and rinser 2 for rinsing and drying, 4½" wide container conveyor thru the system, with worm screw to star wheel in feed and discharge. Federal filler has 60" turrett with (36) bottom up filling heads and 1½" OD fill to level nozzles set on 5" centers with product CIP rinse system and collection holding tank. Zalkin (12) head rotary screw capper has 16" turrett set on 4" centers and has waterfall cap sorter elevator and feed system. Remote control panels with PLC controller and touch screen HMI with start, stop, e-stop push buttons. Mounted on heavy duty stainless steel frame with interlock safety guarding and statis light bar.
OAD: 352" L x 135" W x 228" H Full System
Federal, Model 21-8, Automatic, 21 head rotary, stainless steel, pressure gravity filler and 8 head rotary screw capper rated up to 200 containers per minute – depending on materials and application. Equipped with star wheel in feed and discharge, 56" OD turrett has (21) filling heads with 1-1/4" OD fill nozzles, set on 8" centers with product holding tank. Rotary screw capper with 32" turrett and (8) screw capping heads set on 8" centers. Control panel has A/B PLC and controller with panelview touch pad controls and start, stop, e-stop push buttons. Mounted on heavy duty stainless steel (4) leg platform style frame.
OAD: 120" L x 96" W x 105" H
Federal, Model 2036ESW4/3615GL776, Automatic, stainless steel, 36 head rotary, pressure gravity filler and 15 head rotary screw capper with waterfall style cap feeder rated from 36 to 200 containers per minute – depending on materials and application. Equipped with Aidian waterfall style cap feeder has 36" long x 40" wide x 44" deep hopper and 24" wide belt with 1/2" cleats set on 3" centers and 118" discharge height. Federal Monoblock filler and capper with 108" long x 4" wide container conveyor, has worm screw to star wheel in feed and discharge 36" OD turrett with (36) 1" OD fill to level nozzles, set on 3-1/2" centers, with 6-1/2" long x 4-1/2" wide container platforms and screw capper with 24" OD turret and 15 head rotary screw capper set on 3-1/2" centers. Control panel has push button start / stop buttons for filler and conveyor with e-stop. Mounted on stainless steel frame with drip pan.
OAD: 104" L x 86" W x 100" H Filler and Capper 64" L x 24" W x 130" H Cap Feeder
IMA Model Multifill F57, Stainless steel, intermittent motion filler and capper monoblock system rated up to 80 bottlles per minute – depending on materials and application. Designed for handling a multi-range of glass or plastic containers with various closure applications such as push-on caps, droppers, regular rubber stoppers, flip-off, ROPP, screw and alu-caps all with proper change parts. Stainless steel construction. Bottle diameter: 14mm to 90mm, Bottle mouth: 5mm, Bottle height: 35mm to 180mm, Maximum closure diameter: 55mm, Maximum closure height: 65mm, Maximum bottle length: 22mm to 80mm, Maximum bottle width: 14mm to 60mm. Equipped with 72" long x 3¼" wide in feed container conveyor, with (2) stainless steel bowl feeders, capable of feeding caps and other parts (6) filling heads and (2) head capping station. Control panel has A/B controller with swing arm touch pad controls and Panelview Plus 1000 with statis light bar. Mounted on stainless steel frame with casters, and safety guarding.
OAD: 136" L x 73" W x 90" H
U S Bottlers Model PFG-80 / RC20-25, stainless steel, 80 head rotary pressure gravity filler and 20 head rotary chuck capper with number of containers per minute – depending on materials and application Fill range: ounces to gallons of free flowing to semi-viscous liquids, with accuracies depending on product. Maximum container size: up to 3¾" in Diameter; up to 11" in Height and capable of handling glass, plastic and metal containers all with proper change parts. Equipped with worm screw to star wheel in feed / discharge and 96" OD turett with 80 pressure gravity filling stations with 3/4" OD nozzles set on 4" centers and rotary chuck capper with star wheel in feed and discharge has 36" OD turett with 20 capping stations set on 4" centers. Control panel has AB controller and touch screen HMI. Mounted heavy duty stainlesss steel frame with interlock safety door guarding.
OAD: 144" L x 108" W x 94" H Filler 108" L x 96" W x 96" H Capper
Filamatic Model MNB-2000, 1-up, Automatic, monoblock filler, tipper and capper rated 10 to 50 containers per minute – depending on materials and application, 316 stainless steel product contact parts, Container size range: 1/2" to 2-14" in Diameter; 1" to 5" in Height. Fill range: 0.5ml to 500ml with accuracies of + / – 0.5% and can handle low, moderate and high viscosity products with proper change parts. Equipped with empty container feed system with container chute, 16 pocket container carousel with 1-up filler, dual vibratory stainless steel tip and cap feed hoppers with single head screw capper, bottom up fill and missing bottle, tip, cap detection and Seko guages. Touch pad controller with panel view and operator interface data information control system has reset, start, stop and e-stop push buttons. Mounted on stainless steel frame with interlock safety door guarding and Hepa filtration system.
OAD: 80" L x 54" W x 82" H
Groninger Model DFVG 2130 / ZVB 850, Automatic continous motion, linear transport, monobloc design container unscrambler, liquid filler, tipper and screw capping system rated from 500 to 3,600 containers per hour – depending on materials and application. All stainless steel construction. Line consists of Groninger Model ZVB850 bottle unscrambler and feeder with Model DFVG system capable of using either 2 or 3 rotary piston pumps with dosing range of: 0.2ml to 266ml (with proper change parts) and dosing accuracy up to 1ml at + / – 1%, and above 1ml at + / – 0.5% Container Size: 10mm to 30mm OD x 30mm to 100mm in Height, with pre and post gassing stations, to dropper and then screw cap stations with both reject check / exit stations and O-RABS system with electrical connections. Remote Control panel has Siemens controller and touch panel controls with readout and statis light bar. Mounted on stainless steel frame with interlock safety door guarding and leveling legs.
OAD: 216" L x 94" W x 75" H
Federal / Fogg Model 418GI85R218, stainless steel,18 head rotary pressure gravity filler and 5 head rotary capper monoblock system with number of containers per minute – depending on materials and application. Fill volume: 1.5 Litres to 1 gallon. Fill to level: 1/4" to 3" from top of bottles per application. Container size: 2" to 6-1/2" in Diameter x 4" to 12" in Height. Equipped with 60" long x 3-1/2" wide stainless steel belt conveyor with star wheel in feed and discharge, 48" OD turret has 18 filling heads with 1" OD nozzles, set on 7" centers and 6" wide x 4-3/4" long stainless steel container lift pedastals and 5 head rotary chuck capper set on 8" centers, no container / no fill and no cap sensors. Control panel has filler, conveyor and pump on / off, jog in / reverse, cap read and cap photoeye switches. Mounted on a stainless steel base frame with height adjustable legs.
OAD: 83" L x 48" W x 63" H
Intellitech Model AFSM1500, 2-Up, automatic, continous motion, stainless steel, rotary filler, capper, print and apply wrap labeler, monoblock system with number of containers per minute – depending on materials and application. Container size: Diameter and Height per appliaction. (last running 1.5mm micro tubes). Equipped with 30" OD vibratory container feed bowl with 42" long dual container feed chutes to 25" OD turret with (24) stations set on 3" centers. Stations 1 and 2 container cleaners, stations 3 and 4 dual bottom up fill, with Ivek pump and no container / no fill, 16" OD vibratory cap bowl with 24" long cap feed chute to stations 5 and 6 cap place, stations 9 and 10 cap tighten, stations 11 and 12 cap vision check, stations 13 and 14 double tube gripper discharge to 16" OD turret print and apply wrap label section, has LSI label system with panel view controller and Sato print engine. Control panel has PLC controller and A/B panel view touch pad controls, with vial bowl and vial track, cap bowl and cap track power on / off switch and start, stop, e-stop push button controls. Mounted on stainless steel base frame with Class 100 enclosure and has HEPA filtration system, UV germicide lighting, polycarbonate doors and magnetic interlocked safety switches and leveling legs.
OAD: 128" L x 96" W x 80" H
Cozzoli Model FSV50 / F400X, Automatic, stainless steel, mini monoblock vial filling and stoppering system, rated up to 40 strokes per minute with number of vials – depending on materials application and amount of fill. All stainless steel, sanitary, wipe down construction. Fill range up to 60ml with ± accuracy of 0.5% of volume and is capable of handling 1ml to 100ml vials or straight wall tubes and stoppers both with proper change parts. 15" OD disc unscrambler, with star wheel in feed and discharge, single filling head with Model F400X piston filler and 12" OD stopper feed bowl and chute with no vial / no fill / no stopper sensor, hood isolation and laminar flow system for use in clean room environment and 14" wide x 21" long vial discharge accumulation tray. Control panel has PLC controller with readout and start, stop, e-stop push button controls. Mounted on stainless steel base frame with interlock safety guarding. Capable of handling aqueous solutions which the solvant is water up to light oils.
OAD: 67" L x 39" W x 78" H
Cozzoli Model FSV2P, automatic, monoblock filler / stoppering machine rated from 10 to 100 containers per minute – depending on materials and application All stainless steel contact parts and aluminum top. Flushs, fills and stoppers vials. Fill range from 0.5ml – 30ml with +/- accuracy of 1/2 %, and is capable of handling vials, and straight wall tubes with minimum / maximum dia of: 5/16" – 1 1/2", and a minimum / maximum height of: 1 3/8" to 4 3/8", and able to handle stoppers from 13mm – 30mm all with proper change parts. Fed by 24" diameter disc unscrambler. Mounted on stainless steel frame.
OAD: 60" L x 46" W x 65" H
MRM Elgin / Zalkin, stainless steel, monoblock 12 head filling and 8 head capping system with number of containers per minute – depending on materials, application and machine configuration. Equipped with 100" long x 3-1/2" wide container belt conveyor with worm screw to star wheel in feed and discharge, MRM Elgin Versa 12 head time pressure filler has 1" OD nozzles, set on 5-1/2" centers with 6" wide x 6-1/2" long container lift pedastals. Fill volumes: 5cc to gallons with accuracies +/- 0.5%. Zalkin 8 head rotary torque open chuck capper set on 7" centers cap size range 15mm to 40mm with 24" ID cap hopper / feeder. Control panel has filler, conveyor and pump, jog, run, reverse, cap turret and sorter on / off switches with start, stop, e-stop push buttons, no container / no fill / no cap. Mounted on stainless steel base frame with drip rim.
OAD: 100" L x 60" W x 84" H
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